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Vacuum High-Pressure Die Casting
2008Abstract Vacuum high-pressure die casting uses a vacuum pump to evacuate the air and gases from the die casting die cavity and metal delivery system before and during the injection of molten metal. This article describes the conventional die casting, vacuum die casting, and high-pressure die casting processes.
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Three dimensional modelling of high pressure die casting
International Journal of Cast Metals Research, 2000The modelling of high pressure die casting using SPH is extended to three dimensions. This increases the complexity of the geometry specification and the visualisation, but not of the simulation me...
Paul W. Cleary, Joseph Ha
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Automation in High-Pressure Die Casting
2008Abstract High-pressure die casting is a fast method for net shape manufacturing of parts from nonferrous alloys. This article reviews the automation technologies for the different stages or steps of the process. The steps include liquid metal pouring, injection, solidification, die open, part extraction, die lubrication, insert loading ...
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Advancements in High Pressure Die Casting of Magnesium
Advanced Engineering Materials, 2007The high pressure die casting (HPDC) process is characterized by rapid die filling and a subsequent rapid cooling of the molten metal. These characteristics are favourable for magnesium die casting alloys. Due to the high cooling rate the microstructure formed reveals a fine dendrite and grain structure, which in turn leads to substantial hardening and
H. Gjestland, H. Westengen
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High pressure die casting mould repair technologies
2017This paper presents the most commonly used technologies for repairing high pressure die cast moulds. This production technology successfully solves most problems of the conventional casting technologies like: casting porosity, high surface roughness, long casting production times, inability to produce thin cross-sections and low dimensional accuracy ...
Dadić, Zvonimir +2 more
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Rapid tooling of high-pressure die casting moulds
ATZ worldwide, 2001If car makers are to remain competitive, they must be able to market higher quality products in ever shorter periods at increasingly lower costs. The resulting demands that car manufacturers make of their components can be met best of all by products that are manufactured using high-pressure die casting. It is important, however, that prototypes of the
Eberhard Ambos, Ingolf Behm
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Modularization methodology for high pressure die casting dies
The International Journal of Advanced Manufacturing Technology, 2014Focusing on a low price segment is usually not an option for production companies in high-wage countries. In order to stay competitive, companies have to match individual products with prices close to those of mass products. A proven instrument in reducing costs in manufacturing processes is modularization.
Y. Queudeville +2 more
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High Pressure Die-Cast Aluminum Brake Arm Study
SAE Technical Paper Series, 2002<div class="htmlview paragraph">High Pressure die-casting is a common aluminum casting process used to produce many automotive and electrical parts. In this development process, the goal was to produce a die cast aluminum brake arm for Teleflex's patented adjustable pedal design.</div> <div class="htmlview paragraph">In late 2000 ...
Sundar Ananthasivan +3 more
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Innovative Alloys for High Pressure Die Casting
SAE Technical Paper Series, 2009<div class="htmlview paragraph">In October 2007, Fonderie 2a in cooperation with RENAULT TRUCKS Crash Calculation Department and Material Test Laboratory in Venissieux started a project aimed to study the mechanical behaviour in crash simulation and dynamic stress for different kinds of HPDC alloys utilised by Fonderie 2a for Renault’s engine and
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Detection of cast residue on high pressure die casting die surface
This thesis aims to develop a temperature feedback system that could provide the basis for automated detection of anomalies on the die surface (e.g., soldering) or for control systems that could improve product quality. A key factor in the provision of temperature feedback was the application of temperature probes positioned within the casting die ...openaire +1 more source