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Time domain model of plunge milling operation

International Journal of Machine Tools and Manufacture, 2007
Abstract Plunge milling operations are used to remove excess material rapidly in roughing operations. The cutter is fed in the direction of spindle axis which has the highest structural rigidity. This paper presents time domain modeling of mechanics and dynamics of plunge milling process.
Jeong Hoon Ko, Yusuf Altintaş
exaly   +2 more sources

Analysis of the cutting forces in plunge milling

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2013
Plunge milling is used increasingly in the manufacture of molds and dies for opening pockets due to its advantages over end milling. Because it is a rough operation, it involves high material removal rates and strong cutting forces. In this context, this article reports on a study of the static and dynamic behaviors of the forces involved in the ...
Amauri Hassui
exaly   +2 more sources

Selecting a milling strategy with regard to the machine tool capabilities: application to plunge milling

International Journal of Advanced Manufacturing Technology, 2011
The last generation of machining equipment has made innovative milling strategies, such as plunge milling tool-paths, to spread in the industry. However, it is still difficult to evaluate whether the implementation of plunge milling will be beneficial for a specific combination of machine tool and part to machine.
Matthieu Rauch
exaly   +2 more sources

Machinability of plunge milling for damage-tolerant titanium alloy TC21

International Journal of Advanced Manufacturing Technology, 2015
Damage-tolerant titanium alloy, TC21, is widely used for the important components of the new-generation aircraft with high strength and durability requirements, many of which are machined by plunge milling. For optimizing the plunge milling parameters and improving machining efficiency, a number of experiments were carried out to study the ...
Tao Sun
exaly   +2 more sources

Influence of dry plunge-milling conditions on surface integrity of magnesium alloys

International Journal of Mechatronics and Manufacturing Systems, 2014
Plunge milling is a machining process used to remove material rapidly in roughing operations. It is known to offer significant increases in productivity as compared with conventional milling, especially in the case of deep milled workpieces. However, this improvement of productivity also entails the increase in machining conditions so it could be ...
Pierre Lagarrigue
exaly   +3 more sources

Mechanics-based feedrate scheduling for multi-axis plunge milling

International Journal of Advanced Manufacturing Technology, 2015
Multi-axis plunge milling has an increasing application in the manufacturing industry to rough machine complex parts, such as blisks and impellers. In order to prevent excessive cutting forces and unexpected tool breakage, cutting parameters of multi-axis plunge milling are usually assigned to be conservative according to the maximum cutting load in ...
Yongshou Liang   +2 more
exaly   +2 more sources

Research on manufacturing method of CNC plunge milling for spur face-gear

Journal of Materials Processing Technology, 2014
Abstract As flexible, universal, and efficient rough machining is a fundamental technology for face-gear precision manufacturing, the plunge milling method for spur face-gear processing is studied in this paper. Based on the principles of differential geometry and gear meshing, the mathematical model of the spur face-gear is established.
Jinyuan Tang
exaly   +2 more sources

Cutting forces and their modelling in plunge milling of magnesium-rare earth alloys

International Journal of Advanced Manufacturing Technology, 2015
Plunge milling is a machining process already recognised as able to afford significant gains in productivity during the roughing phases, especially in the case of deep workpieces. It is generally used for machining hard materials but more rarely for light alloys, especially for magnesium alloys.
Pierre Lagarrigue
exaly   +3 more sources

Analysis on the Correlation between Plunge Milling Parameters and Plunge Milling Force and Force Coefficient

2018 IEEE 3rd Advanced Information Technology, Electronic and Automation Control Conference (IAEAC), 2018
In order to optimize plunge process parameters and analyze the relationship between milling parameters and force coefficient under the same processing conditions, a test is designed in this paper to explore the correlation between milling force coefficient and milling speed based on the existing model of milling force and the specific milling ...
Tao Li, Xinyu Huang, Ming Luo
openaire   +1 more source

Chatter Stability of Plunge Milling

CIRP Annals, 2006
Plunge milling operations are used to remove excess material in boring cylinders, roughing pockets, dies and mold cavities. This paper presents a frequency domain, chatter stability prediction theory for plunge milling. The regenerative chip thickness is modeled as a function of lateral, axial and torsional vibrations.
Y. Altintas, J.H. Ko
openaire   +1 more source

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