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A High-Precision Micro-Roll Forming Facility for Fuel Cell Metal Bipolar Plate Production [PDF]

open access: yesMicromachines
The metal bipolar plate is a critical component of the hydrogen fuel cell stack used in proton exchange membrane fuel cells. Bipolar plates must have high accuracy micro-channels with a high aspect ratio (AR) between the channel depth and the half ...
Matthias Weiss   +2 more
doaj   +2 more sources

Surface forming mechanism and numerical simulation study in four-roll flexible rolling forming

open access: yesHeliyon
This study investigates the surface forming mechanism in four-roll flexible rolling forming processes, addressing issues of low efficiency and significant residual stresses, particularly when dealing with lightweight high-strength materials such as LY12 ...
Peng Chen, Shihong Lu
doaj   +3 more sources

Numerical Simulation and Experimental Study of Local Induction Heating of High Strength Steel Square Tube

open access: yesShanghai Jiaotong Daxue xuebao, 2023
In order to solve the forming problems such as difficult deformation and easy cracking of high strength steel square tubes, the local induction heating technology has been introduced based on the traditional cold forming process.
WANG Yu, LIU Jing, MA Xiaoyan, HAN Jingtao
doaj   +1 more source

Modeling and Experiment on Roll-Hemming Forming Process of Aluminum Alloy Sheet with Adhesive

open access: yesShanghai Jiaotong Daxue xuebao, 2022
In the roll-hemming forming process of door cover, the non-metallic flanging adhesive and the interaction between light metal and flanging adhesive will affect the manufacturing accuracy and performance of the door cover, and increase the difficulty of ...
LI Yuanhui, LI Jianjun, WANG Shunchao, ZHANG Longyao, ZHU Wenfeng
doaj   +1 more source

Effect of Geometrical Factors on Torsion in Cold Roll Forming of the Lower Side Beam of a Car

open access: yesApplied Sciences, 2021
Cold roll forming is a continuous metal forming process used to produce a large variety of profiles. A significant product of cold roll forming is asymmetric profiles, whose application is expanding in the construction of cars, houses, bridges, etc ...
Yesong Wang   +4 more
doaj   +1 more source

Rebound control in multipass roll forming of cap-shaped parts based on segmental boundary optimization function

open access: yesMaterials & Design, 2023
Bending angle is an important parameter in multi-pass roll forming. However, in actual manufacturing, there is still a lack of theoretical guidance; hence, rebound defects are commonly observed.
Chunjian Su   +6 more
doaj   +1 more source

Flange Wrinkling in Flexible Roll Forming Process [PDF]

open access: yes, 2014
Flexible roll forming is an advanced sheet metal forming process for producing variable cross section profiles. Flange wrinkling at the transition zone where the cross section changes is a major defect in the flexible roll forming process. In this paper,
Kasaei, Mohammad Mehdi   +9 more
core   +1 more source

Investigation into the numerical model behaviour of Belleville washers in cold roll forming [PDF]

open access: yes, 2016
With the steadily increase in demand for roll formed products due to their application for fields such as automotive, construction, architecture, etc., roll forming companies are challenge with rising customer demands. Companies are struggling to bring a
English, Martin   +2 more
core   +1 more source

Characterization of the Machine Behavior During Hollow Embossing Rolling of Metallic Bipolar Half Plates

open access: yesJournal of Machine Engineering, 2023
The hollow embossing rolling of thin-walled high precision components like metallic bipolar half plates is characterized by narrow process windows. Here, the knowledge of interaction between forming machine, roll and process is crucial for the process ...
Martin Wagner   +5 more
doaj   +1 more source

Stable incremental deformation of a strip to high strain [PDF]

open access: yes, 2007
This paper presents the effect of combined stretching and bending on the achieved strain in\ud incremental sheet forming ISF. A simple two dimensional model of strip undergoing stretching and\ud travelling three point bending in cyclic form is used.
Boogaard, A.H. van den   +2 more
core   +3 more sources

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