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Ultrasonic Welding of Metal/Composite Joints

Advanced Engineering Materials, 2004
Ultrasonic metal welding joins load‐bearing glass fibres of composites or pure glass fibres directly to metal sheets. The weldings reach tensile shear strengths of up to 23 MPa. A possible application is given in the Figure which shows aluminium sheets welded to a composite (left) and a glass fibre fabric (right).
Guntram Wagner
exaly   +2 more sources

Ultrasonic system and ultrasonic metal welding performance: A status review

Journal of Manufacturing Processes, 2022
X.M. Cheng   +4 more
exaly   +2 more sources

New methods of ultrasonic metal welding

1993 Proceedings IEEE Ultrasonics Symposium, 1993
New methods of ultrasonic metal welding and characteristics of the welded specimens are studied. For welding of small specimens such as thin wire bonding, the bonding equipments designed using higher vibration frequency and complex vibration welding tips of 90, 120 and 190 kHz are significantly effective.
J. Tsujino   +8 more
openaire   +1 more source

Ultrasonic welding of ceramic/metal

Journal of Materials Processing Technology, 1994
Abstract This paper gives a description of an experimental study of the ultrasonic welding of ceramics and metals. Ultrasonic welding has made possible the welding of various ceramics, such as Al2O3, SiO2, ZrO2, SiC, and Si3N4, to aluminium and copper at the room temperature, both quickly and easily when compared to other welding methods. For example,
openaire   +1 more source

Ultrasonic welding of metals

Ultrasonics, 1965
The ultrasonic welding of metals is now a well established technique. But the physical principles are still not clearly understood. In this paper, the author suggests that two physical mechanisms operate and that their effects can be distinguished in ultrasonically produced welds.
openaire   +1 more source

Investigation of monitoring methods for ultrasonic metal welding

Sensors and Smart Structures Technologies for Civil, Mechanical, and Aerospace Systems 2021, 2021
Ultrasonic metal welding (UMW) is becoming a more broadly used technology for joining ductile materials, especially in the electric vehicle sector. The process, however, lacks monitoring capabilities that would improve confidence in the repeatability of welded joints. Often only destructive testing is used for quality evaluation.
Lindsey R. Lindamood   +4 more
openaire   +1 more source

ULTRASONIC WELDING OF REFRACTORY METALS

1962
Abstract : Preliminary conclusions regarding the weldability of 0.005-inch D-31 alloy foil are: (1) new D-31 possesses good ultrasonic weldability. Crackfree welds with good tensile-shear consistency can be made; (2) good ultrasonic welds can be attained over a consderable power range: 850 watts with the 0.25- inch spherical sonotrode-tip radius to ...
null HAROLD L., JR MCKAIG
openaire   +1 more source

Ultrasonic Welding of Refractory Metals

1961
Abstract : The effect of input power, clamping force, and duration of welding interval on the tensile-shear strength of ultrasonic welds in 0.005-in. Mo-0.5% Ti alloy sheet were studied and the results are tabulated. Exploratory tensile- shear measurements were made in 0.010-in.
openaire   +1 more source

Tensile Strength of Cu Sheets Welded by Ultrasonic Metal Welding

Advanced Materials Research, 2013
This paper gives a description of an experimental study on the ultrasonic welding of metals. In ultrasonic metal welding, high frequency vibrations are combined with pressure to join two materials together quickly and securely, without generating large amount of heat. Horn, a key part of ultrasonic welding machine, should be designed very accurately to
Dong Sam Park, Ho Su Jang, Woo Yeol Park
openaire   +1 more source

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