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Development of green conformal cooling channels for rapid tooling

The International Journal of Advanced Manufacturing Technology, 2020
The production cost is related to productivity greatly in the mass production. To enhance productivity, the rapid tooling (RT) with conformal cooling channel (CCC) is widely used for small-volume production in the current industry. In this study, green CCC for RT was developed. This study proposes four methods to move polyvinyl butyral (PVB) CCC.
Chil-Chyuan Kuo   +5 more
openaire   +1 more source

Design of conformal cooling channels for an automotive part

International Journal of Automotive Technology, 2009
The cooling system plays a crucial role in determining the productivity and quality of an injection molding process. With the current growth of Solid Freeform Fabrication (SFF) techniques, mold designers have been striving for not only improvement in cooling system performance but also for a method to do so automatically.
H. S. Park, N. H. Pham
openaire   +1 more source

Modeling of cooling times for molds with conformal cooling channels and heat sinks

ICALEO 2000: Proceedings of the Laser Applications in the Automotive Industry Conference, 2000
In injection molding and die casting, cycle time of the process is dominated by the heat transfer during the solidification and cooling of the part. Molds with conformal cooling and heat sinks with high thermal conductivity can reduce the cycle time considerably.
H. Natu, J. Mazumder
openaire   +1 more source

Visibility-based conformal cooling channel generation for rapid tooling

Computer-Aided Design, 2011
In plastic injection moulding process, cooling channel design is an essential factor that affects the quality of the moulded parts and the productivity of the process. Non-uniform cooling or long cooling cycle time would result if a poorly designed cooling channel is adopted. Due to limitations of traditional machining processes, the cooling channel is
K. M. Au, K. M. Yu, W. K. Chiu
openaire   +1 more source

Manufacturing optimization of laminated tooling with conformal cooling channels

Rapid Prototyping Journal, 2011
PurposeThis paper proposes sheet thickness determination in manufacturing of laminated dies as an optimization problem. The aim of this optimization procedure is finding the best set of thicknesses which minimizes the volume deviation between actual computer‐aided design (CAD) model and assembled slices.Design/methodology/approachThis works uses a ...
Hossein Ahari   +2 more
openaire   +1 more source

Variable Radius Conformal Cooling Channel for Rapid Tool

Materials Science Forum, 2006
The cooling system of a plastic injection mould is important as it affects the quality and productivity of the polymeric components or assemblies. Contemporary cooling channel design is confined to simple configurations of straight-drilled coolant passageway around the mould insert.
Kin Man Au, Kai Ming Yu
openaire   +1 more source

The design of conformal cooling channels in injection molding tooling

Polymer Engineering & Science, 2001
AbstractSolid Freeform Fabrication technologies have demonstrated the potential to produce tooling with cooling channels, which are conformal to the molding cavity. 3D Printed tools with conformal cooling channels have demonstrated simultaneous improvements in production rate and part quality as compared with conventional production tools.
Xiaorong Xu, Emanuel Sachs, Samuel Allen
openaire   +1 more source

Analysis and Manufacturing of Conformal Cooling Channels in Injection Mold

Applied Mechanics and Materials, 2014
In view of the cooling difficulty in complex injection mold, the difference between conventional cooling channels and Conformal Cooling Channels (CCC) is researched. CCC is superior to conventional cooling channels on cooling effect according to the simulation analysis of plastic flow based on Autodesk Moldflow Insight software.
Guo Qiang Gao, Yu Shan Liu, Yu Jun Cai
openaire   +1 more source

Direct rapid manufacturing of molds with conformal cooling channels

Rapid Prototyping Journal, 2018
Purpose This review paper aims to provide an overview of applications of direct rapid manufacturing assisted mold with conformal cooling channels (CCCs) and shows the potential of this technique in different manufacturing processes. Design/methodology/approach Key publications from the past two decades have been reviewed.
Mahesh S. Shinde   +4 more
openaire   +1 more source

Design of Conformal Cooling/Heating Channels for Layered Tooling

2008 International Conference on Smart Manufacturing Application, 2008
One of the advantages of Rapid tooling (RT) methods is flexibility in building conformal cooling/heating channels within a mold for enhanced thermal control, but tool size is currently limited. But Profiled Edge Laminae (PEL) method, which is a thick-layer laminated RT method intended for large-scale tooling applications, could allow more challengeable
openaire   +1 more source

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