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Modeling of undeformed chip in power skiving gear cutting process

Scientific journal of the Ternopil national technical university, 2023
The method of cutting gear wheel by the Power skiving method is considered and the principle of creating non-deformed chip when cutting external spur gear is analyzed in detail in this paper. The task of this investigation is to develop an adequate model of chip formation and to analyze quantitative estimates of parameters of slices in Power skiving ...
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Understanding the effects of grinding speed and undeformed chip thickness on the chip formation in high-speed grinding

The International Journal of Advanced Manufacturing Technology, 2015
This paper carries out a finite element (FE) analysis to investigate the effects of grinding speed (20∼400 m/s) and undeformed chip thickness (1∼8 μm) on chip formation dur- ing single grain grinding of nickel-based superalloy Inconel 718. Three factors related to the Johnson-Cook (J-C) consti- tutive model, i.e., the strain hardening, strain-rate ...
Jianbo Dai   +4 more
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An accurate and efficient approach to geometric modeling of undeformed chips in five-axis CNC milling

Computer-Aided Design, 2017
Many important and complex parts, such as aero-engine compressors and automotive punch dies, are often machined in five-axis computer numerically controlled (CNC) milling. To machine the parts with accurate dimensions and shapes and low machining costs it is necessary to construct 3D models of the finished parts in the geometric simulation and in ...
Zhiyong Chang   +4 more
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EFFECTS OF THE MAXIMUM UNDEFORMED CHIP THICKNESS ON ROUGHNESS AND SPECIFIC ENERGY IN SURFACE GRINDING

International Journal of Modern Physics B, 2006
In this study, effects of the maximum undeformed chip thickness on roughness of ground surface and specific grinding energy were investigated. The acoustic emission (AE) signals generated during grinding processes have been analyzed to find out the appropriate AE parameters for assessing the processes.
YOUNG MOON LEE, DAE WON BAE, HYUN GU LEE
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Spanungsquerschnittmodell zum Gewindebohren*/Cross-section model of undeformed chip for tapping

wt Werkstattstechnik online, 2018
Das Gewindebohren ist ein anspruchsvolles Bearbeitungsverfahren am Ende der Wertschöpfungskette. Eine Modellierung des Prozesses und möglicher Störgrößen trägt zur Verbesserung des Prozessverständnisses bei. Das in diesem Fachbeitrag vorgestellte Spanungsquerschnittmodell stellt ein Teilmodell für die Prozessbeschreibung des Gewindebohrens unter ...
E. Prof. Abele, F. Geßner
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A generic instantaneous undeformed chip thickness model for the cutting force modeling in micromilling

International Journal of Machine Tools and Manufacture, 2016
Abstract The precise modeling of the instantaneous undeformed chip thickness is one of the key issues in the mechanics of micromilling. While most current models noticed the influences of the tool tip trochoidal trajectory and tool runout, they took account only the workpiece removed by immediate passing tooth but not more preceded teeth.
Kexuan Li, Kunpeng Zhu, Tao Mei
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Determination of the critical undeformed chip thickness in micromilling by means of the acoustic emission signal

Precision Engineering, 2016
Abstract In the last decades, micromachining has gained increased relevance as an alternative method to produce miniaturized parts for a wide range of products. Nevertheless, micromachining differs considerably from conventional machining in many aspects.
Marcelo A. Câmara   +4 more
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Simulation of the power skiving process for cutting an internal gear with modelling of undeformed chips

Avtomatizacìâ virobničih procesìv u mašinobuduvannì ta priladobuduvannì, 2023
Aim. The aim of this paper is to create a 3D model of the undeformed chips produced during the cutting of an internal gear ring. By modelling the power skiving process, it is necessary to investigate the influence of various geometric and technological parameters on the thickness and cut area of the chips produced. Method.
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Model of the instantaneous undeformed chip thickness in micro-milling based on tooth trajectory

Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture, 2016
Instantaneous undeformed chip thickness is one of the key parameters in modeling of micro-milling process. Most of the existing instantaneous undeformed chip thickness models in meso-scale cutting process are based on the trochoidal trajectory of the cutting edge, which neglect the influences of cutter installation errors, cutter-holder manufacturing ...
Xiaohong Lu   +5 more
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Critical undeformed chip thickness of brittle materials in single point diamond turning

The International Journal of Advanced Manufacturing Technology, 2015
In this work, the ultimate compression force that enables the plastic removal of brittle materials in diamond turning is initially modeled according to the theory of rigid-plastic mechanics. And subsequently, an independent oscillator model is reconstructed to calculate the microfriction force that appears at contact interface.
W. J. Zong, Z. M. Cao, C. L. He, T. Sun
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