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Conventional drilling has been widely used for making holes in structural materials. However, drawbacks like high cutting forces, poor surface finish, high cutting temperatures, excessive tool wear, and undesirable burr formation while drilling magnesium
Raviraja Adhikari +3 more
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Comparative analysis of wobble milling, helical milling and conventional drilling of CFRPs [PDF]
AbstractDue to its excellent specific mechanical properties, carbon fibre-reinforced polymer (CFRP) composite is a widely used structural material in the aerospace industry. However, this material is difficult to cut, mainly due to its inhomogeneity and anisotropic features and because of the strong wear effects of its carbon fibres.
Pereszlai, Csongor, Geier, Norbert
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Additive Manufacturing of Gear Electrodes and EDM of a Gear Cavity [PDF]
Plastic gears are used in a variety of industrial fields and are primarily produced by injection molding with a gear cavity. At present, EDM is usually used for machining gear cavities with metal materials, and the tool electrode used in the process is ...
Kai Jiang +4 more
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An innovative canned cycle for helical milling cylindrical holes with adjustable pitch, radius, and turns [PDF]
Helical interpolation is widely used in CNC machining for drilling, threading, and milling operations, but conventional helical cycles with fixed-pitch and fixed-radius motion limit adaptability to varying machining conditions.
Sotiris Omirou +3 more
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Helical Feed Milling with MQL for Boring of Aluminum Alloy
MQL is applied to the helical feed milling hole-making process of aluminum alloy. It is difficult to drill on aluminum alloy without cutting fluid because the adhesion to the tool leads to a chip jam, the tool breakage or low accuracy.
Hiroyuki SASAHARA +2 more
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Performance Analysis of Helical Milling and Drilling Operations While Machining Carbon Fiber-Reinforced Aluminum Laminates [PDF]
Being a difficult-to-cut material, Fiber Metal Laminates (FML) often pose challenges during conventional drilling and require judicious selection of machining parameters to ensure defect-free laminates that can serve reliably during their service ...
Gururaj Bolar +5 more
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Advancements in Hole Quality for AISI 1045 Steel Using Helical Milling [PDF]
Helical milling presents a promising alternative to conventional drilling for hole production, offering superior surface quality and improved production efficiency.
Pedro Mendes Silva +3 more
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Surface texture produced by peripheral milling with helical end mills
An investigation of the surface texture produced by peripheral milling with end mills has been made. Theoretical relationships are presented to predict the theoretical cusp height and approximate the arithmetical average surface roughness based on the geometrical considerations of a circular tooth path.
Fosdick W. Ayer
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Surface location error for helical mills [PDF]
Stability and surface location error are investigated numerically for milling operations with a helical tool. A detailed mechanical model is derived that includes both surface regeneration and the helical teeth of the tool. The governing delay-differential equation is analyzed by a modified version of the semi-discretization method.
Stepan, G +3 more
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Comparison of drilling and helical milling process for holes in titanium alloy [PDF]
Drilling holes in titanium alloy VT-3 is a difficult task due to its poor machinability. The evaluation of the helical milling process is carried out by comparing the axial force, surface roughness and diametrical accuracy of the hole with the ...
D. S. Makashin, D. A. Blokhin
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